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Coolant Dosing System

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Coolant Dosing System

Unique dosing system give the customized Coolant Dosing System Manufacturers which is available in completely automatic variant. The bus commensurable mixing of different chemicals into the medication tank & mixing by motorized kindler to insure homogeneous admixture. Generally these systems are recommended by chemical diligence.

TESTING FACILITY

TEST FACILITY AT UDS

  • At time 6 pumps can be tested simultaneously
  • pump flow rate at working pressure
  • vibration of pump and motor, SOUND METER
  • Amp meter, Pressure meter
  • Voltage meter, Frequency meter.
  • All instruments are tested as per govt.standard at approved govt. lab
  • Pumps up to 7000 LPH flow and maximum 450 BAR pressure can be tested.

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Features :

  • Automation with rugged operation conditions
  • Single/compartment solution preparation tank
  • Chemical dosing pump single/multiple.
  • Interconnecting Piping
  • Valve fittings
  • Sensors
FAQ

Frequently asked question

A Coolant Dosing System is designed to precisely dose coolant additives into industrial processes, typically used in metalworking operations to enhance cutting or machining performance.

The system includes a coolant storage tank, dosing pumps (such as peristaltic or diaphragm pumps), delivery lines, injection points, valves, and control instruments. Coolant additives are dosed into the coolant supply to improve lubrication, cooling, and machining efficiency.

Components usually include:
• Coolant storage tank (for coolant concentrate or mixture)
• Dosing pumps (designed for precise dosing of additives)
• Injection points (for introducing additives into the coolant stream)
• Delivery lines and fittings
• Valves, flow meters, and pressure gauges
• Control instruments (for monitoring dosing rates and coolant parameters)

Benefits may include:
• • Improved cooling and lubrication during machining or cutting operations
• Reduction in tool wear and extended tool life
• Enhanced surface finish and dimensional accuracy of machined parts
• Minimized heat generation and thermal stress on workpieces
• Cost savings through optimized coolant usage and improved process efficiency

They are essential in industries such as automotive manufacturing, aerospace, metal fabrication, and machining workshops where precise coolant control is crucial for maintaining quality, productivity, and tool longevity.

Selection factors include:
• Type of machining or cutting processes (e.g., milling, turning, grinding)
• Coolant type and concentration requirements
• Desired coolant flow rate and pressure
• Compatibility of coolant additives with materials and equipment
• Integration with existing coolant supply systems
• Maintenance requirements and cost considerations
• Regulatory compliance needs (e.g., workplace safety, environmental regulations)

Maintenance tasks typically involve:
• Regular inspection and cleaning of dosing pumps and injection points
• Monitoring and replenishing coolant additives and concentrate
• Flushing and purging coolant lines to prevent blockages
• Calibration of dosing equipment and monitoring coolant quality parameters

Common issues may include pump malfunctions, improper dosing of additives, coolant contamination, and inadequate mixing. Resolutions involve routine maintenance, calibration of dosing equipment, periodic coolant analysis, and adjusting dosing parameters based on machining conditions.

Yes, modern Coolant Dosing Systems can be integrated with PLCs (Programmable Logic Controllers), CNC machines, or central control systems for automated operation, real-time monitoring of coolant parameters, and data logging. This enhances process control, consistency, and efficiency.

Operators should follow safety protocols for handling coolant additives, wear appropriate PPE (Personal Protective Equipment), and ensure systems are installed and maintained according to safety standards to prevent chemical exposure and accidents.
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