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Caustic Dosing System

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Caustic Dosing System

Unique dosing system offers the stylish pump for acidulous transfer demand. acidulous Dosing System is available in colorful designs to meet customer's demand. This system is equipped with motor and water tank of colorful capacities and extensively used in small, medium, and large diligence for dosing of acidulous.

Features :

  • Sturdy construction
  • Compact design
  • Trouble free performance
  • Low electricity consumption
TESTING FACILITY

TEST FACILITY AT UDS

  • At time 6 pumps can be tested simultaneously
  • pump flow rate at working pressure
  • vibration of pump and motor, SOUND METER
  • Amp meter, Pressure meter
  • Voltage meter, Frequency meter.
  • All instruments are tested as per govt.standard at approved govt. lab
  • Pumps up to 7000 LPH flow and maximum 450 BAR pressure can be tested.

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Technical Specifications:

Material of construction SS, PVC, PP, HDPE, PTFE, Rubber lined
Speed Fixed and variable type
Capacity Up to 3000 LPH
Accessories Pressure gauge, Pulsation dampener, Strainer, Pipe and pipe fitting, Sampling valve
Mixing By Agitator/ stirrer/mixer
FAQ

Frequently asked question

A Caustic Dosing System is designed to accurately dose caustic soda (sodium hydroxide) or other alkaline solutions into water or industrial processes to adjust pH levels, neutralize acidity, or facilitate chemical reactions.

The system typically includes a caustic soda storage tank or container, dosing pumps (such as diaphragm pumps or metering pumps), piping or tubing, injection points, valves, and control instruments. Caustic soda is dosed into the process flow to achieve desired pH or chemical treatment goals.

Components usually include:
• Caustic soda storage tank
• Dosing pumps (designed for compatibility with caustic soda)
• Injection points (for introducing caustic soda into the process stream)
• Piping and tubing (to convey caustic soda solution)
• Valves and flow control devices
• pH sensors or controllers (for automated dosing adjustments)

Benefits may include:
• Effective pH control in water treatment and industrial processes
• Neutralization of acidity in wastewater streams
• Enhancement of chemical reactions in various industrial applications
• Corrosion prevention in pipelines and equipment
• Compliance with regulatory standards for effluent discharge

They are essential in water treatment plants, chemical manufacturing facilities, food and beverage processing, pulp and paper mills, and other industries requiring precise pH adjustment and chemical neutralization.

Selection factors include:
• Required dosing rate and concentration of caustic soda
• pH range and stability requirements
• Water flow rate and volume
• Compatibility of materials with caustic soda (such as pump seals and piping)
• Integration with existing processes and control systems
• Maintenance and service requirements
• Regulatory compliance needs

Maintenance tasks typically involve:
• Regular inspection and calibration of dosing pumps and pH sensors
• Monitoring and replenishing caustic soda supply
• Cleaning and replacing dosing lines, valves, and seals
• Adjusting dosing rates based on process conditions and pH monitoring

Common issues may include pump failures, blockages in dosing lines, inaccurate dosing, and chemical spills. Resolutions involve routine maintenance, calibration of dosing equipment, monitoring pH levels, and implementing safety protocols for handling caustic soda.

Yes, modern Caustic Dosing Systems can be integrated with PLCs (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition) systems, and other digital platforms for automated operation, remote monitoring, and data logging. This enhances process efficiency and reliability.

Operators should follow safety protocols and guidelines, wear appropriate PPE (Personal Protective Equipment), handle caustic soda solutions safely (due to their corrosive nature), and ensure systems are installed and maintained according to safety standards to prevent hazards.
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