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Hydro Testing Pump

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Hydro Testing Pump

Hydro Testing unit consist of :

These pumps are carefully designed by qualified engineers for safety and durability. As a quality service, each product is checked by qualified engineers before the pump is produced. Water pressure pump manufacturers have pressure relief valves, dampers, manometers, ball valves, check valves, return pressure valves, etc. There are different products. Be careful.

TESTING FACILITY

TEST FACILITY AT UDS

  • At time 6 pumps can be tested simultaneously
  • pump flow rate at working pressure
  • vibration of pump and motor, SOUND METER
  • Amp meter, Pressure meter
  • Voltage meter, Frequency meter.
  • All instruments are tested as per govt.standard at approved govt. lab
  • Pumps up to 7000 LPH flow and maximum 450 BAR pressure can be tested.

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Features :

  • Use for Hydro testing of pipes, cylinders & boiler tubes
  • Smooth and consistent flow assured + 90% pulsations eradicated.
  • Offers a reinforced seal and used chrome plated plungers for tight alignment and long life in high pressure applications.
  • High performance non return valve non suction and delivery side
FAQ

Frequently asked question

A Hydro Testing Pump is a specialized pump used to test the strength and integrity of pressure vessels, pipelines, plumbing lines, and other components by creating hydrostatic pressure.

Hydro Testing Pumps typically use water or other fluids to generate controlled pressure, which is applied internally to the test object. The pressure is gradually increased to verify the structural integrity and identify any leaks or weaknesses.

Components usually include:
• Pump body or casing • High-pressure pump unit (reciprocating or plunger type) • Pressure gauges and control valves • Inlet and outlet connections • Safety relief valves and pressure regulators • Frame or base for stability

Benefits may include:
• Accurate testing of pressure vessels and pipelines for safety and compliance
• Detection of leaks or structural weaknesses before operational use
• Reduction in downtime and maintenance costs by identifying potential issues early
• Versatility in testing various materials and sizes of components
• Controlled and safe operation with built-in safety features

They are essential in industries such as oil and gas, construction, manufacturing, shipbuilding, and plumbing where pressure vessels, pipelines, and tanks require periodic testing to ensure they can withstand operational pressures safely.

Selection factors include:
• Required pressure range and testing capacity
• Type of fluid used for testing (water, oil, or specialized fluids)
• Size and material of the test object (metallic or non-metallic)
• Portable or stationary pump configuration
• Integration with pressure monitoring and data recording systems
• Compliance with regulatory standards and safety requirements

Maintenance tasks typically involve:
• Regular inspection and lubrication of pump components
• Calibration of pressure gauges and control valves
• Cleaning and flushing of fluid lines and filters

• Checking and replacing seals and gaskets as needed
• Compliance with manufacturer-recommended maintenance schedules

Common issues may include pump wear, seal leaks, pressure gauge inaccuracies, and valve malfunctions. These can be resolved through routine maintenance, replacement of worn parts, and adherence to proper operating procedures.

Yes, modern Hydro Testing Pumps can be integrated with PLCs (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition) systems, or digital interfaces for automated pressure control, data logging, and remote monitoring. This enhances efficiency and accuracy in testing operations.

Operators should adhere to safety protocols for high-pressure equipment, ensure proper ventilation in testing areas, use appropriate PPE (Personal Protective Equipment), and have emergency shutdown procedures in place for pressure anomalies or equipment failures.
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