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Chemical Dosing Skid

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Chemical Dosing Skid

We are a manufacturer of chemical dosing skid and dosing machine design according to international standards and customers. All products are inspected according to quality standards before the dosing system is developed. All components are calculated according to the output pressure of the dosing pump to ensure the stability of the system. These skid-mounted dosing packages are used in chlorine dosing systems, boiler dosing, gas heating and pumps, and other applications. It is a product that can provide continuous suction and has a suction capacity of up to 16 feet. These valves are simple with easy-to-use disposables, Hypalont and Vitont diaphragms, and single and double check valves for enhanced performance.

TESTING FACILITY

TEST FACILITY AT UDS

  • At time 6 pumps can be tested simultaneously
  • pump flow rate at working pressure
  • vibration of pump and motor, SOUND METER
  • Amp meter, Pressure meter
  • Voltage meter, Frequency meter.
  • All instruments are tested as per govt.standard at approved govt. lab
  • Pumps up to 7000 LPH flow and maximum 450 BAR pressure can be tested.

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Qualty paramerters

The system incorporated the following components :

  • Single or compartment solution preparation tank.
  • Pressure relief valve
  • Chemical dosing pumps single or multiple
  • Pulsation Dampener, Interconnecting piping
  • Instruments like Pressure Gauges, Level Gauges & Level Switches, Sensors etc.
  • Control Panel including interconnecting cabling.
FAQ

Frequently asked question

A Chemical Dosing Skid is a pre-engineered, compact, and integrated system that includes all necessary components for accurately dosing chemicals into a process stream or system. It typically consists of pumps, tanks, valves, instruments, and control systems mounted on a single platform (skid).

Components may include:
• Chemical Dosing Pumps: Such as diaphragm pumps, peristaltic pumps, or piston pumps for accurate chemical metering.
• Chemical Storage Tanks: Designed to store and supply chemicals to the dosing pumps.
• Valves and Manifolds: For controlling flow rates, pressure, and direction of chemical flow.
• Instruments: Such as flow meters, pressure gauges, and level sensors for monitoring dosing parameters.
• Control Systems: PLCs (Programmable Logic Controllers) or SCADA (Supervisory Control and Data Acquisition) systems for automated operation and monitoring.
• Safety Features: Including leak detection systems, overflow protection, and emergency shutdown mechanisms.

They are used in various industries including:
• Water and wastewater treatment plants for chemical conditioning and disinfection.
• Industrial manufacturing processes for precise chemical dosing in production lines.
• Oil and gas facilities for chemical injection and corrosion inhibition.
• Food and beverage processing for flavoring, pH adjustment, and sanitation.
• Pharmaceutical manufacturing for accurate dosing of active ingredients.

Advantages include:
• Simplified installation and integration into existing infrastructure.
• Reduced engineering and construction costs compared to custom-built systems.
• Enhanced operational efficiency with standardized and pre-tested components.
• Minimized footprint and space requirements in industrial facilities.
• Improved safety and reliability through integrated control and monitoring systems.

Maintenance tasks typically include:
• Regular inspection of pumps, valves, and instruments for wear and performance.
• Cleaning or flushing of chemical lines and tanks to prevent buildup.
• Calibration of dosing pumps and instruments for accurate chemical dosing.
• Lubrication of moving parts and replacement of worn-out components.
• Software updates and periodic testing of control systems.

Yes, manufacturers often offer customization options to tailor skid-mounted systems to meet specific flow rates, chemical types, and operational requirements of different industries.

Safety measures include: • Designing skids with robust containment systems and chemical-resistant materials.
• Implementing emergency shutdown procedures and alarms for leak detection.
• Providing adequate ventilation and personal protective equipment (PPE) for handling hazardous chemicals.
• Conducting regular safety audits and training personnel on safe operating practices.

Chemical Dosing Skids are available from specialized skid manufacturers, pump suppliers, and engineering firms specializing in skid-mounted systems for chemical dosing applications.

They contribute by providing standardized, efficient, and reliable chemical dosing solutions, reducing downtime, optimizing chemical usage, and enhancing overall process control and performance.
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