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Chemical Dosing System

Complete by small or large capacity dosing pump, industrial disinfectants are widely used in boilers, refrigeration and sewage treatment equipment. This system has measuring instruments and other important parts and is suitable for chemical processes.

TESTING FACILITY

TEST FACILITY AT UDS

  • At time 6 pumps can be tested simultaneously
  • pump flow rate at working pressure
  • vibration of pump and motor, SOUND METER
  • Amp meter, Pressure meter
  • Voltage meter, Frequency meter.
  • All instruments are tested as per govt.standard at approved govt. lab
  • Pumps up to 7000 LPH flow and maximum 450 BAR pressure can be tested.

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Features :

  • Compact design
  • Corrosion free
  • Simple handling
  • Precisely engineered
FAQ

Frequently asked question

A Chemical Dosing System is a specialized setup designed to accurately inject or dose chemicals, additives, or other fluids into a process stream, water treatment system, or industrial application.

Components typically include:
• Chemical Dosing Pumps: Such as diaphragm pumps, peristaltic pumps, piston pumps, or gear pumps for precise metering.
• Chemical Storage Tanks: Containers for storing and supplying chemicals to the dosing pumps.
• Injection Points: Valves and fittings for introducing chemicals into the process flow.
• Control and Monitoring Instruments: Flow meters, pressure gauges, level sensors, and controllers for automated dosing.
• Safety Features: Leak detection sensors, overflow protection, and emergency shutdown systems.

They are used in various industries including:
• Water and wastewater treatment plants for chemical disinfection and pH adjustment.
• Industrial manufacturing processes for precise dosing of additives and reagents.
• Food and beverage processing for flavoring, sanitization, and pH control.
• Oil and gas facilities for chemical injection, corrosion inhibition, and scale prevention.
• Pharmaceutical manufacturing for accurate dosing of active ingredients.

Types include:
• Skid-Mounted Dosing Systems: Pre-assembled systems on a compact platform for easy installation and integration.
• Batch Dosing Systems: Used for intermittent dosing of chemicals in controlled quantities.
• Continuous Dosing Systems: Provides a steady flow of chemicals based on process requirements.
• Automated Dosing Systems: Controlled by PLCs (Programmable Logic Controllers) or SCADA (Supervisory Control and Data Acquisition) systems for precise and remote operation.

Considerations include:
• Chemical compatibility with pump materials and system components.
• Flow rate, pressure, and volume requirements for the dosing application.
• Accuracy and repeatability of dosing measurements.
• Safety features and compliance with regulatory standards.
• Ease of installation, operation, and maintenance.

Benefits include:
• Accurate and precise dosing of chemicals, enhancing process efficiency and product quality.
• Reduction in chemical waste and operational costs through optimized dosing.
• Improved safety with integrated control and monitoring systems.
• Enhanced reliability and consistency in chemical treatment processes.
• Flexibility to adapt to changing process conditions and requirements.

Maintenance tasks typically include:
• Regular inspection of pumps, valves, and instruments for wear and leaks.
• Cleaning or flushing of chemical lines and tanks to prevent buildup.
• Calibration of dosing pumps and instruments for accurate dosing.
• Lubrication of moving parts and replacement of worn-out components.
• Monitoring of system performance and adherence to maintenance schedules.

Yes, manufacturers often offer customization options to tailor dosing systems based on specific chemical types, flow rates, and operational needs of different industries.

Chemical Dosing Systems are available from specialized system integrators, pump manufacturers, and engineering firms specializing in fluid handling and dosing solutions.

They contribute by providing reliable and efficient chemical dosing solutions, optimizing process control, reducing downtime, and ensuring compliance with environmental and safety standards.
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