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Caustic Metering System

Alkali dosing system is commonly used to measure the amount of sodium hydroxide in compounds. Designed by our technology experts to meet the needs of customers and applications. This caustic measuring system accurately adds caustic soda to water, raising its pH. Because caustic soda may crystallize and cause problems in the use of check valves. This alkaline measurement system is widely needed in many water treatment plants.

Features :

  • Provides high flow rates
  • High working speed
  • Easy to use
  • Easy to integrate
TESTING FACILITY

TEST FACILITY AT UDS

  • At time 6 pumps can be tested simultaneously
  • pump flow rate at working pressure
  • vibration of pump and motor, SOUND METER
  • Amp meter, Pressure meter
  • Voltage meter, Frequency meter.
  • All instruments are tested as per govt.standard at approved govt. lab
  • Pumps up to 7000 LPH flow and maximum 450 BAR pressure can be tested.

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FAQ

Frequently asked question

A Caustic Metering System is designed to accurately dose caustic chemicals, such as sodium hydroxide (NaOH) or potassium hydroxide (KOH), into industrial processes where controlled alkalinity adjustment is required.

The system typically includes a chemical storage tank for caustic solution, metering pumps (such as diaphragm or piston pumps), piping or tubing, injection points, valves, and safety devices. Caustic is dosed into the process stream to achieve specific pH levels or chemical reactions.

Components usually include:
• Caustic storage tank (made of chemical-resistant materials)
• Metering pumps (designed for handling caustic fluids)
• Injection points (for introducing caustic into the process flow)
• Piping and tubing (chemical-resistant materials)
• Safety relief valves and pressure gauges
• Control instruments (for monitoring dosing rates and system parameters)

Benefits may include:
• Precise control over pH levels and alkalinity in industrial processes
• Effective neutralization of acidic wastewater or effluent streams
• Enhanced chemical reactions in manufacturing processes
• Improved efficiency and consistency in caustic dosing operations
• Reduced manual handling risks compared to traditional dosing methods

They are essential in industries such as water treatment (for pH adjustment), chemical manufacturing, pulp and paper production, textiles, and food processing where controlled alkalinity or pH control is critical for product quality and process efficiency.

Selection factors include:
• Required dosing flow rate and concentration of caustic solution
• Type of process (continuous or batch)
• Compatibility of materials with caustic (chemical-resistant materials)
• Integration with existing process equipment and control systems
• Maintenance and serviceability considerations
• Regulatory compliance requirements (environmental and safety standards)

Maintenance tasks typically involve:
• Regular inspection and maintenance of metering pumps and valves
• Monitoring and replenishing caustic solution supply
• Flushing and cleaning dosing lines and injection points
• Calibration of dosing equipment and safety devices
• Compliance with safety protocols for handling corrosive chemicals

Operators should follow strict safety protocols for handling caustic chemicals, wear appropriate PPE (Personal Protective Equipment), ensure chemical-resistant materials are used in system components, and have emergency response plans in place for chemical spills or leaks.

Yes, modern Caustic Metering Systems can be integrated with PLCs (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition) systems, or digital platforms for automated operation, remote monitoring, and data logging. This enhances process control, efficiency, and safety.

They include proper handling and disposal of caustic chemicals, compliance with environmental regulations for wastewater discharge limits, and minimizing environmental impact through efficient chemical dosing practices and waste management.
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