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Lime Dosing System

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Lime Dosing System

Lime Dosing System Manufacturers is ergonomically designed, furnishing high responsibility and easy fashion of making a lime slurry. The slurry is ready as per the demand at variable greasepaint flows so as to match process conditions. The system is used for amending the pH of water discharge and is developed using operation acquainted outfit needed for silo venting or silo safety for colorful operations. also, it also permits accurate mixing and lacing of liquid that excluded the demand of mechanical dosing pumps and mixers. At our association, the entire system is designed using decoration grade of factors that are tested preliminarily. also, at every manufacturing step the system is tested on colorful quality parameters to insure soundness and effectiveness.

TESTING FACILITY

TEST FACILITY AT UDS

  • At time 6 pumps can be tested simultaneously
  • pump flow rate at working pressure
  • vibration of pump and motor, SOUND METER
  • Amp meter, Pressure meter
  • Voltage meter, Frequency meter.
  • All instruments are tested as per govt.standard at approved govt. lab
  • Pumps up to 7000 LPH flow and maximum 450 BAR pressure can be tested.

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Qualty paramerters

Features :

  • Easy handling
  • No wastage
  • High reliability
  • Less maintenance
  • Maintain hygienic conditions
  • Easy to install
FAQ

Frequently asked question

A Lime Dosing System is designed to dose calcium hydroxide (lime) into water or wastewater treatment processes to adjust pH levels, enhance precipitation of metals, and facilitate chemical reactions for water clarification.

The system typically includes a lime storage tank, dosing pumps (such as peristaltic pumps or diaphragm pumps), piping or tubing, injection points, valves, and control instruments. Lime is dosed into the process flow to neutralize acidity and improve water quality.

Components usually include:
• Lime storage tank or container
• Dosing pumps (designed for lime compatibility)
• Injection points (for introducing lime into the process stream)
• Piping and tubing (to convey lime solution)
• Valves and flow control devices
• pH sensors or controllers (for automated dosing adjustments)

Benefits may include:
• Effective pH control in water and wastewater treatment
• Enhancement of metal precipitation and removal
• Reduction in corrosivity and scaling potential of water
• Improved clarification and sedimentation processes
• Compliance with regulatory standards for effluent discharge

They are essential in municipal water treatment plants, industrial wastewater treatment facilities, mining operations, and other industries requiring precise pH adjustment and metal removal in water treatment processes.

Selection factors include:
• Required dosing rate and concentration of lime
• pH range and stability requirements
• Water flow rate and volume
• Characteristics of contaminants and metals in the water
• Compatibility of materials with lime (such as pump seals and piping)
• Integration with existing treatment processes
• Maintenance and service requirements
• Regulatory compliance needs

Maintenance tasks typically involve:
• Regular inspection and calibration of dosing pumps and pH sensors
• Monitoring and replenishing lime supply
• Cleaning and replacing dosing lines, valves, and seals
• Adjusting dosing rates based on water quality parameters and pH monitoring

Common issues may include pump failures, blockages in dosing lines, inaccurate dosing, and lime scaling. Resolutions involve routine maintenance, calibration of dosing equipment, optimizing lime dosing rates based on process conditions, and ensuring proper mixing and dispersion of lime in water.

Yes, modern Lime Dosing Systems can be integrated with PLCs (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition) systems, and other digital platforms for automated operation, remote monitoring, and data logging. This enhances process control and efficiency.

Operators should follow safety protocols and guidelines, wear appropriate PPE (Personal Protective Equipment), handle lime solutions safely (due to their alkaline nature), and ensure systems are installed and maintained according to safety standards to prevent hazards.
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